Products
Measuring System For Machine Tool Calibration
MEAX MT30 is a specially designed measuring system for machine tool calibration and levelling, conducting checks of the geometric status of machine tools in a short time and with high accuracy.
INQUIRYMEAX MT30 – Machine Tool Calibration
MEAX MT30 is a specially designed measuring system for machine tool calibration and levelling, conducting checks of the geometric status of machine tools in a short time and with high accuracy. The instrument measures the geometry of the machine’s movements in a number of simple steps using the various applications that appear in the display unit.
Meax MT30 contains five measuring sensors that are all connected wirelessly to the display unit in which all measurement results are calculated and presented immediately to the user. The results of the measurements are presented both graphically and numerically for a simple assessment and can be stored in the memory on the display unit. A measurement report with all measurements in a machine can be created in PDF format directly in the display unit, or the results can be exported using a USB stick for further documentation.
The measuring sensors in the Meax system are precision instruments specially designed to provide high accuracy in a challenging measurement environment. Meax MT30 comes in two robust trolley bags that make it convenient to transport and carry the entire system.
Hardware
MEAX DU - DISPLAY UNIT
Manufacturing with machines of the latest technologies
The display box has a strong aluminium frame and a rubber coated surface that makes it extremely shock resistant while rendering it easy to hold and means it can be put down on the machines without it sliding away. A large, clear 6.5” colour touch screen that makes it easy for users to see and provides the option of viewing what is displayed on screen even at a long distance. All this to allow for a flexible use of the system even in a tough environment.
MEAX SM/SR - Measuring sensors
MEAX SR201 and SM201 serve as multifunctional sensors.
They both have an integrated laser transmitter, a 2-axis PSD detector and a high-resolution inclinometer to record the angle of rotation. The sensors are used for a variety of types of measurements such as straightness, squareness, spindle direction, and coaxiality.The SR unit (marked R) is fitted to the part of the machine which forms a reference, and the SM sensor (marked M) is fitted to the machine axis that is to be measured.
MEAX LM/LR - Angle sensors
MEAX MT30 contains two twin axis measuring sensors for accurate angular measurement.
Meax angle sensors have a unique design with wireless communication via Bluetooth and a rechargeable battery. It allows use of the machine even if the machine doors are closed, which is a prerequisite for working safely in the machine. Wireless communication also allows the option for the operator to bring the display unit to the location where the alignment is to be made when setting up the machine.
MEAX PEN
Meax Pen is a battery-powered measuring pen that connects wirelessly via Bluetooth to the Meax display unit or to a mobile device using an App. The measuring sensor can be used for operations like the measurement of machine spindles, movements/gaps in machine slides, measurement of repetition accuracy in fixtures or turning gaps in machine movements. The wireless transmission enables the sensor to be mounted in the machine where you can perform the measurements with the machine doors closed.
MEAX SQ201 – Angle prism
When measuring squareness, use the SQ201 angle prism that is fitted to the SR sensor and angles the output laser beam at 90° with an accuracy within 0.005 mm/m. The angle prism has a built-in mechanical device that allows you to alter the direction of the laser beam at any time during the measurement process with a simple manual operation. As the SQ210 has small installation dimensions, this means that it can be installed in machines where there are short distances and where you want to maximise the distances between the measurement points. Its light weight minimises the risk of sag.
Software
STREVELTM measuring Straightness and Level
Straightness and pitch/roll of the machine bed
To check that the machine’s movements run straight without any pitch and roll, a solution with multiple sensors is required. The MEAX LR sensor is positioned on the machine bed and the LM sensor is fitted to the tool holder using the attachment supplied. The SR sensor is mounted in the main spindle and the MEAX SM sensor in the tool holder. The result is displayed as a set of measured points along the length of the movement.
In this way MEAX MT20 checks the straightness of the machine’s movement, at the same time as measuring the angular deviation of the movement in relation to the machine bed. The result is displayed in both graphic and text form, and can easily be exported via USB.
Measuring Spindle Alignment
Spindle Alignment
Because deviations in spindle alignment impact on the machined part, it is important that this can be easily measured. You check the deviation via four measured points in two positions along the Z axis. By rotating the laser in the spindle and moving the MEAX SM sensor along the Z axis, you obtain result for parallel alignment between the rotational axis of the spindle to the 2-axis movement. The results are displayed in graphic form in two directions: at square and parallell to the machine bed and in parallel with it.
Measuring Coaxiality
Measuring and adjusting the tool holder
Using the MEAX SR and SM sensors, you can measure alignment between the main spindle and the tool holder to quickly set a zero point in the tool holder. The measuring instrument guides you through the entire measuring process. The software shows you how to take measurements in four rotation positions and then calculates a result that shows the angular error and centre deviation between spindle and tool holder. Adjustments can then be made in the live function unique to MEAX.
Measuring squareness
Squareness
By fitting a prism to MEAX SR, you can measure whether the machine’s movements are square with each other. The measurement is performed in two steps: first by measuring the X axis and then the Z axis. The software helps you perform the measurement; you will see the angle deviation directly. The customized fixture makes it easy to fit the sensors, thus ensuring a correct result of the machine squareness.
Measuring Vertical Spindle Alignment
Vertical Spindle Alignment
Used to determine the direction of rotational axis of a machine spindle in relation to a vertical machine movement. In this type of measurement, the machine movement is used as a reference line. The measurement is performed by mounting the SR sensor in the spindle and with the SM sensor mounted in the machine movement. When measuring, the spindle is rotated 180 degrees while the machine slide with the SM sensor is moved in two positions. The results are presented as a deviation angle in relation to the reference line in two directions.
Measuring Vertical Coaxiality
Vertical Coaxiality
Used to determine the direction of rotational axis of a machine spindle in relation to a main spindle. The main spindle’s rotational axis is used as a reference and the rotational axis of the other objects are measured in relation to this. The results are presented as an angle and an offset in two directions: square to the machine bed and parallel to it.
Measuring Spindle Parallelism
Spindle Parallelism
Used to determine the direction of rotational axis of a machine spindle in relation to a main spindle. The main spindle’s rotational axis is used as a reference and the rotational axis of the other objects are measured in relation to this. The results are presented as an angle and an offset in two directions: square to the machine bed and parallel to it.
Measuring Vertical Spindle Parallelism
Measuring Vertical Spindle Parallelism
Used to determine the direction of rotation of a spindle axis relative to its own vertical movement. The SM unit is mounted in the machine spindle and the SR¬unit is mounted in the opposing spindle (or in the indexing fixture). By rotating the SR-sensor 180 degrees and moving the machine axis in two positions and then taking a coaxiality measurement, the parallelism between the spindle and the machine movement can then be calculated.
MEAX MT30 FIXTURES
MEAX POINTING FIXTURE
Used for measuring squareness in vertical and horizontal mills and multi-operation machines. The fixture can be attached directly to the machine table, where the pointing direction can be set vertically or horizontally.
Alternatively, the fixture can be mounted in the machine spindle depending on the machine configuration that applies to the measurement.
The SR-sensor with angular prism is mounted in the fixture and the direction of the laser can be adjusted parallel to one of the machine movements with the aid of the built-in micrometer screws. The rotation angle of the SR sensor is then calibrated to ensure that the angled laser beam is aligned with the other machine axis.
MEAX INDEXING FIXTURE
This fixture is used to measure parallelism between a rotating spindle and its own movement when the spindle is mounted on a machine axis.
The fixture can be mounted in a variety of ways to be able to measure in machines with horizontal and/or vertical movements.
The fixture consists of a hydraulic clamping chuck with four indexing positions, an attachment to the SM sensor and a mounting plate for fitting to the machine table. The hydraulic chuck can also be mounted on the circular mounting plate or shaft extension with diam. 20 and 16 mm.
MEAX MAGNETIC SENSOR STAND
The Meax magnetic stand is used when the SM sensor can not be mounted in a machine spindle, tool mount or with any of the accompanying magnetic feet. The measuring stand has a flexible 3-conductor arm that can be locked sequentially with a lock handle. The SM-sensor with shaft extension is mounted in the stand using a clamp bracket that allows you to adjust the rotational angle of the sensor, for example, parallel to the machine bed.
MEAX CIRCULAR MOUNTING PLATE
Used for the installation of SR or SM sensor in spindles without chucks, or directly on the spindle nose. Can also be used with a hydraulic clamping chuck from the indexing fixture. Comes with magnets and extension rods (L=40 mm, L=80 mm)
MEAX MT20
MEAX MT20 – Effective checks on turning centres
With MEAX MT20 you can carry out a full check of the geometric status of a turning centre in less than 30 minutes. The instrument measures the machine's geometry and movements in four simple steps.
The tailored software takes you through the measurements, allowing MEAX MT20 to be used by anyone. The measurements are performed with four sensors wirelessly connected to the MEAX display unit, which displays the result directly. The measurements are saved and can then be transferred to create additional documentation.
MEAX MT20 sensors are high-precision instruments and will provide accurate measurements down to 0.001 mm. The complete system comes supplied in a small robust case which is easy to carry around with you.
FEATURES MEAX MT20
# Quick installation
no settings, no adjustments of lasers, no control of centre.
# Wireless
Enable rotating the machine spindle during the measuring process. Doors can be closed when measuring.
# 2-axis sensors
MEAX MT20 reads two angles in the same measurement.
# STREVEL™
Several results available from one measurement
# Logical interface
Easy-to-understand user interface. Guides you through the measurements
# Portable
Robust trolley bag that make it convenient to transport and carry!
# IP65-classed
Water and dust resistant
STREVEL™s
To check that the machine’s movements run straight without any pitch and roll, a solution with multiple sensors is required.
he MEAX LR sensor is positioned on the machine bed and the LM sensor is fitted to the tool holder using the attachment supplied. The SR sensor is mounted in the main spindle and the MEAX SM sensor in the tool holder.
The result is displayed as a set of measured points along the length of the movement.In this way MEAX MT20 checks the straightness of the machine’s movement, at the same time as measuring the angular deviation of the movement in relation to the machine bed. The result is displayed in both graphic and text form, and can easily be exported via USB.
Spindle Alignment
Because deviations in spindle alignment impact on the machined part, it is important that this can be easily measured.
You check the deviation via four measured points in two positions along the Z axis. By rotating the laser in the spindle and moving the MEAX SM sensor along the Z axis, you obtain result for parallel alignment between the rotational axis of the spindle to the 2-axis movement. The results are displayed in graphic form in two directions: at square and parallell to the machine bed and in parallel with it.
Coaxiality
Measuring and adjusting the tool holder
Using the MEAX SR and SM sensors, you can measure alignment between the main spindle and the tool holder to quickly set a zero point in the tool holder. The measuring instrument guides you through the entire measuring process. The software shows you how to take measurements in four rotation positions and then calculates a result that shows the angular error and centre deviation between spindle and tool holder. Adjustments can then be made in the live function unique to MEAX.
SQUARENESS
Measuring squareness
By fitting a prism to MEAX SR, you can measure whether the machine’s movements are square with each other. The measurement is performed in two steps: first by measuring the X axis and then the Z axis. The software helps you perform the measurement; you will see the angle deviation directly. The customized fixture makes it easy to fit the sensors, thus ensuring a correct result.
MEAX LEVEL DUAL – Machine Tool Levelling
In order to check machine movements, that the machine tool is in level and that the machine bed is not subject to roll/pitch, a two-sensor solution is required: one sensor that reads the measurement and one reference sensor. In order to measure the machine bed have roll/pitch during motion, you fit the M-sensor to the tool holder and carry out a measurement reading. Use the reference sensor in order to compensate for any motion in the machine’s base during measurement.
In this way, you can measure straightness by determine the angle deviation in relation to the machine’s base. Both machine tool measuring sensors can easily be mounted to the machine using the fixtures supplied.
The 2-axis sensor
The future of machine tool levelling measurement is here. MEAX Level has brought together new technology that generates accurancy down to 0,005 mm/m with a user interface in modern smartphones and tablet computers. Within of a few minutes, MEAX Level will enable you to determine whether the machine is in level and is receiving data concerning roll/pitch in the machine bed. With the aid of a wireless connection to the smartphone or tablet, MEAX Level reads two angles in the same measurement.
Logical interface
MEAX Level is equipped with Bluetooth, which you use to connect to your mobile unit (iOS or Android). This is easily achieved using the MEAX Level App which, with an easy-to-understand user interface, displays the machine’s angle deviations down to resolution of 0,001 mm/m. The results are saved on your device, and can be shared in any way you wish from your file handling system, through e-mail, etc.
Developed for ease of use
Both machine tool measuring sensors come fitted with batteries sufficient for 12 hours’ operation. After a completed measurement task, recharging is carried out using the USB charger supplied. Each sensor is also fitted with our unique battery checker, which displays the battery level at the press of a button without activating the sensors or tablet.
The sensors’ square shape has been specially adapted to fit into machines, and the turquoise colour enables them to be easily seen in industrial environment.
MEAX Level is also IP65-classed, giving a significant level of protection against liquids and dust.
MEAX Pen – Wireless machine tool measurement
Meax Pen is a battery-powered measuring probe that connects wirelessly via Bluetooth to a mobile device using an App. MEAX Pen can be used for measurements like the run-out of machine spindles, check spindle alignment, back-lash in machine guideways, repeatability in fixtures or machine movements. The wireless transmission enables the sensor to be mounted in the machine without compromising the safty aspects for the operator with the machine doors closed.
Measurement range with high accuracy
The measuring sensor is a LVDT sensor with ± 1 mm or ± 2.5 mm measurement range with high accuracy (within 0.001 mm). The measuring sensor and battery assembly are enclosed and have a protection class of IP65 which will with stand coolant and oil. The built-in battery is charged using a USB micro connector and has an operating time of 11 hours. The enclosure for the battery box contains built-in magnets that allow the device to be easily attached to a measuring stand or directly on the machine stand.
BENEFITS OF THE MEAX PEN
- Bluetooth (perform measurements with machine doors closed.)
- High accuracy (within 0.001 mm)
- Remote Display
- Documentation
- App based
Min-Max function for run-out measurements
Max-Min function used to measure machine tool run-out in machine spindles. The Meax Pen sensor is mounted in the preferred measurement direction and measurement. Measurements are compiled over an adjustable measurement time and the results are displayed as a difference between the maximum and minimum values.
Live Display of measurement values
Live Display for Meax Pen used to record measurement values from Meax Pen sensors. The function displays the values from the probe as real time values but can also record measurement values and present a fixed value for a measurement point. The program allows you to zero and halve the displayed measurement value. You can also record measurement values manually or register and save file.
MEAX Pen is available in two sizes
P100 Measuring range: ±1mm Length: 60 mm (2.36”)
P250 Measuring range: ±2,5mm Length: 85 mm (3,34”)
